Isidibanisi Isitofu Mold Afaka

Isidibanisi Isitofu Mold Afaka
Iinkcukacha:
Igama lemveliso:High Precision Mold Icandelo Machining for Isiqhagamshelo Isitofu Mold

Iinkqubo zoomatshini:Ukuchaneka kwe-CNC yokugaya / ukuguqula, i-EDM (i-Sinker & Wire), i-Wire{0}}Ukusika (i-Fine Wire), i-Surface Grinding, i-Profile Grinding, i-Polishing (i-Mirror & Texturing).

Isakhono seMveliso:10,000-15,000 iipcs/ngenyanga ({3}} iiprojekthi ezifanayo)

Usetyenziso:Umngxunya omnye okanye i-Muti{0}}Iziqhagamshele ze-Cavity zokuqhagamshela iindawo zokungunda
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Ukuchaneka kweSidibanisi seMibundo yeNjineli yeZero{0}}Ukusilela kokuSebenza
ISO-Ukuthobela isiko Machining ngokuBanga iiMolds zokutofa

 

 

Izahlulo zakho zeSidibanisi esiBalulekileyo sokuMbumba, zigqibelele

Kwihlabathi -eliphezulu lokwenziwa koqhagamshelo, ukungunda ngundoqo wemveliso yakho. Lonke uphawu lweMicro, lonke unyamezelo olubalulekileyo kwicandelo lokungunda liguqulela ngokuthe ngqo ekusebenzeni, ukuthembeka, kunye nesivuno sesitofu sakho sokugqibela{2}}izihlanganisi ezibunjiweyo. Kwi-Protech, sisebenza ngokukhethekileyo ekwenziweni- kwamalungu okungunda achanekileyo ngokukodwa kwimolds yesiqhagamshelo sokungunda. Siyaqonda ukuba impumelelo yakho ixhomekeke kumacandelo angenziwanga nje, kodwa enziwe ngobuchwephesha kwaye aphunyezwe ngokungenasiphako.

Siyi aChina{0}inkampani yenxalenye yokungunda esekweisebenza njengomvelisi womthombo wokwenyani. Esi sikhundla sisisiseko sisivumela ukuba sinikezele ngexabiso elikhethekileyo{1}} sidibanisa amaxabiso okhuphiswano kunye nempendulo ekhawulezileyo, amaxesha amafutshane, kunye nokuzinikela okungagungqiyo kumgangatho. Umsebenzi wethu wonke wakhiwe malunga nesithembiso esinye esingundoqo: ukuguqula imizobo yenxalenye ye-2D kunye ne-3D yobumba ibe yinto ehlala ixesha elide, echanekileyo, kunye nezinto ezithembekileyo ezisebenza ngokungaguqukiyo kumgangatho wokushicilela.

 

Ipharamitha

Iinkcukacha

Igama lemveliso

High Precision Mold Icandelo Machining for Isiqhagamshelo Isitofu Mold

Izinto eziphathekayo

- Iintsimbi zeSixhobo zePrimiyamu: 1.2344(ESR), 1.2312, 1.2738
- Phezulu{1}}Ii-alloys zokuSebenza: SKD61, i-Assab Viking
- Amabanga akhethekileyo: Bohler M390, COMPAX SUPREME

IiNkqubo zoomatshini

Ukuchaneka kwe-CNC yokugaya / ukuguqula, i-EDM (i-Sinker & Wire), i-Wire{0}}Ukusika (i-Fine Wire), i-Surface Grinding, i-Profile Grinding, i-Polishing (i-Mirror & Texturing).

Isakhono seMveliso

10,000-15,000 iipcs/ngenyanga ({3}} iiprojekthi ezifanayo)

Usetyenziso

Umngxunya omnye okanye i-Muti{0}}Iziqhagamshele ze-Cavity zokuqhagamshela iindawo zokungunda

 

Ubuchule bethu obungundoqo: Ukuchaneka okwenzelwe wena kwiSidibanisi Molds

Asikholelwa kwi{0}}ubungakanani{1}} obungena{2}}kuzo zonke izisombululo. Ubuchwephesha bethu bulele kumatshini olungiselelweyo, ophezulu{4}ochanekileyo weendawo zokungunda eziyilwe ngokukodwa ushishino lokudibanisa. Olu gqaliso luqinisekisa ukuqonda okunzulu kwemingeni yakho eyodwa:

I-Ultra-I-Cavities echanekileyo kunye neMiqobo

Ukulungisa iijiyometri ezintsonkothileyo ezinokunyamezelana (ukufikelela ku-±0.002mm) kubalulekile kuqhagamshelwano{1}}lombane oluphakathi.

01

Ufakelo oluntsonkothileyo kunye nezinyusi

Ukuvelisa iindawo ezinomngeni ophantsi kunye neendlela ezihambayo ezifuna ukulungelelaniswa okugqibeleleyo kunye nokumelana nokunxiba.

02

Phezulu{{0}Izixhobo zokunxiba

Ukwenza izikhonkwane zesikhokelo, i-bushings, kunye neepleyiti zokunxiba eziqinisekisa{0}}uzinzo lwexesha elide lokungunda kunye nezigidi zemijikelo.

03

Izikhonkwane eziSlender & Ejector Systems

Ukuvelisa izinto eziethe-ethe kodwa ezomeleleyo ezifuna ukuthi tye okukhethekileyo kunye nokugqiba komphezulu ukuthintela ukugoba okanye ukumakisha.

04

 

 

Izakhono ezingundoqo: Ngaphaya koMatshini oMgangatho

 

Ukwenziwa ngokwezifiso{0}Ukwenziwa koKuqala
 

Ngqo umatshini ovela yakhoImizobo yenxalenye ye-2D / 3D yokubumba(IGES, STEP, DWG, X_T).

Ikhethekileyo kwiijometri ezintsonkothileyo: ii-cores zesilayidi, izikhonkwane ze-ejector, iintsika zesikhokelo, imingxuma kunye nezinto ezifakwayo.

Impumelelo yokunyamezela:±0.002mm(umgangatho)

 

I-Advanteji echanekileyo: Indlela esiqinisekisa ngayo uMgangatho

 

Ukuvelisa iArsenal

●CNC Milling: Umatshini we-CNC we-3-axis (Ngaphantsi okanye ilingana ne-0.01mm ukuphindaphinda)

●EDM: 6x Sodick AD32LS / Makino EDGE2-3 ( Ngaphantsi okanye ilingana ± 0.005mm ukuchaneka)

●Ngocingo{0}Ukusika: 7x Sodick AQ360LS / Seibu M50B ( Ngaphantsi okanye ilingana ± 0.002mm ukuchaneka)

●UkuSila ngomphezulu: 10x Yutong 618S ( Ngaphantsi okanye ilingana ± 0.002mm ukuchaneka okufikelelekayo)

●Ukugaya iProfayili: I-2x yeprofayile yegrinder yeWaida yomatshini kunye nokuqinisekisa ukuntsokotha, {1}ezingekho mgca iikhonto.

ILebhu yeMetrology: I-Inshurensi yoMgangatho wakho

●CMM: IHexagon CMM Inspector (1µm ukuchaneka)

● Iiprojekti: 3x Nikon (50x ulwandiso, 1µm isisombululo)

● Iialtimeters: 8x i-Nikon Altimeter (0.001mm echanekileyo)

● Iinkqubo zombono: 4x Wanhao 2D (ukubhaqwa komphetho ngokuzenzekelayo)

Aziro{0}}Inkqubo yesiphene yokuHamba

● Uphononongo lweDFM: Ingxelo yeeyure ezingama-24 malunga nokwenza

●Okokuqala{0}}uHlolo lweNqaku (FAI): Ukuhlolwa komgangatho opheleleyo vs imodeli yeCAD

●Kwi-Inkqubo yokuJonga: ungqinisiso lwenyathelo nenyathelo

●Isiqinisekiso sokugqibela: Ukulandelelwa kwezinto + ingxelo epheleleyo yokuhlola

 

Isiboniso seGumbi leZixhobo eliPhezulu

product-800-533
I-Sodick Wire{0}}Ukusika
product-800-533
Seibu Wire{0}}Ukusika
product-800-533
Ukugaya umphezulu
product-800-533
Iziko lokuSebenza le-CNC
product-800-533
Ukugaya iProfayili
product-800-533
Makino EDM
product-800-533
INdibano yezixhobo
product-800-533
Igumbi lokuhlola
product-800-800
Sodick EDM
product-800-800
Nikon Projector
product-800-800
Hexagon CMM
product-999-999
2.5D Iprojektha

 

 

Ulawulo loMgangatho olungayekeleliyo: Isiseko seMveliso yethu

 

Umgangatho awulonyathelo lokuhlola; yinkqubo edityaniswe kwinqanaba ngalinye lemveliso. Inkqubo yethu yoLawulo loMgangatho engqongqo yenzelwe ukuqinisekisa ukuba yonke indawo esiyithumelayo iyadibana okanye igqithise kwiinkcukacha zakho.

1. Uyilo kunye noPhononongo lwaMaxwebhu:

Yonke iprojekthi iqala ngohlalutyo olucokisekileyo lwe-2D & 3D imizobo yakho. Iqela lethu lobunjineli lenza uphononongo lokwenziwa kwezinto, lichonge imingeni enokubakho kunye nokuqinisekisa konke ukunyamezelana, izinto ezithile, kunye nemilinganiselo ebalulekileyo phambi kokuba nawuphi na umatshini ucwangciswe.

2. Ku{1}}Inkqubo yoLawulo loMgangatho (IPQC):

Ukuchaneka kugcinwa kulo lonke uhambo lokuvelisa.

● Uhlolo -lokuqala lwenqaku: Uhlolo olupheleleyo lwe-dimensional kunye nejometri lwenziwa kwindawo yokuqala{1}}kwindawo yokuqala kusetyenziswa iCMM yethu kunye nezixhobo zokukhanya phambi kokuba ibhetshi iqhubekeke.

● Iindawo zokuhlola inkqubo: Imilinganiselo ebalulekileyo iqinisekiswa kumanqanaba angundoqo (umzekelo, emva komatshini omdaka, unyango lobushushu, kunye nomatshini wokugqiba) kusetyenziswa izixhobo ezilungelelanisiweyo ezifana nee-micrometers, iialtimitha ze-Nikon, kunye neeprofilometers.

● ISiqinisekiso seMathiriyeli: Zonke izinto eziluhlaza (umzekelo, i-Bohler M390, iintsimbi ze-ASSAB) zithathwa kubaboneleli abaqinisekisiweyo kwaye ziza nezatifikethi zovavanyo lwe-mill, esiziqinisekisayo kwaye sizigcine kwifayile.

3. Uhlolo lokuGqibela kunye noQinisekiso nge-Advanced Metrology:

Ngaphambi kokukhululwa, inxalenye nganye iphantsi kovavanyo lokugqibela, olubanzi.

● Ukuchaneka koMda: Umhloli wethu we-Hexagon CMM wenza umlinganiselo opheleleyo we-3D wejometri, ifom yokuqinisekisa, indawo, kunye nobukhulu ngokuchasene nemodeli ye-CAD.

● IMicro-Ukuchaneka kunye noQinisekiso lweProfayile: Kwiikhonto ezibalulekileyo kunye neeprofayili, iProfayili yethu yeWaida yokuSila kunye neenkqubo zokulinganisa amehlo, kuquka iiProjector ezi-3 ze-Nikon kunye ne-8 ze-Nikon Altimeters, zibonelela ngenqanaba loqinisekiso lwe-micron{3}}.

● Ukugqitywa koMphezulu kunye nokuPhathwa kweSiphene: Ukunyaniseka komphezulu kuhlolwe kusetyenziswa iigeji ezichanekileyo kunye nokuhlolwa okubonakalayo phantsi kokukhanya okulawulwayo. Izixhobo zethu ezi-4 zokulinganisa ze-2D ze-Wanhao ziqinisekisa ungqinisiso oluchanekileyo lwe-2D.

Le nkqubo ivaliweyo ye-QC ye-loop, ebhalwe kwinyathelo ngalinye, iqinisekisa ukulandeleka okupheleleyo kwaye iqinisekisa ukuba iCandelo lethu lokuCwangcisa ngokuPhakamileyo lokuCwangcisa iSidibanisi sokuTofa iMold lizisa ukusebenza okungaguqukiyo, okuthembekileyo.

 

Kutheni iGlobal Connector Abenzi baKhetha Thina

Isantya-ukuya{1}}iNzululwazi yoMveliso

● Ucaphulo: <24 hours for most RFQs

● Ixesha lokuKhokela kwiMveliso eqhelekileyo: 10-20 iintsuku

● Inkonzo kaRush: Iintsuku ezisi-7–10 zeeprojekthi eziphambili

 

UkuSebenza kweendleko Ngaphandle kokuLula

●Ngqo Factory Amaxabiso: 20–30% ngaphantsi EU/US ababoneleli

● Ukuguquguquka kwe-MOQ: Ukususela kwi-1 iipcs ukuya kwi-15k iipcs / ngenyanga

●ULungiselelo loLungiselelo: Uthutho oludityanisiweyo ukuya emnyango ngaphakathi kwe-5 ~ 7days

 

Ukuthobela{0}}Amalungu aLungileyo

●Yenzelwe ukuba:Meusburger, DME, Hasco, Misumi imigangatho

●Umgangatho woBulunga:ISO9001, IATF 16949-iinkqubo eziqinisekisiweyo

●Izatifikethi zezinto:EN 10204 3.1 inikezelwe

 

 

 

Okwenyani-Impembelelo yeHlabathi: I-Case Snapshot

Umxhasi: Tier-2 EV Connector Supplier eYurophu
Umngeni: I-0.002mm yokunyamezela imbobo yokunyamezela isetyenziselwe i-0.4mm pitch terminals

Isisombululo sethu

● Yenziwe eBohler M390 (58 HRC)

Unyamezelo lweprofayile:0.002mm

Ukugqitywa komphezulu:Ipolishi yesipili (Ra 0.02μm)

Isiphumo: I-23% ubomi obude besixhobo ngokuchasene nomnikezeli wangaphambili, i-0 PPM isiphene ireyithi emva kwemijikelo ye-500k

 

FAQ

 

 

1. Umbuzo: Uqinisekisa njani ukuhambelana kobukhulu kuzo zonke iibhetshi zemveliso?

A: Inkqubo ye-5-Stage Quality Lock
●Okokuqala -Uhlolo lwenqaku: Uhlolo olupheleleyo oluchasene nemodeli yeCAD ngokusebenzisa izixhobo zokuhlola uhlobo oluphezulu (ezifana neHexagon CMM) .
●Kwi-Ulawulo Lwenkqubo: Ubungakanani obubalulekileyo 100% uhlolo usebenzisa iNikon Projectors kunye ne-Nikon Altimeter.
● Ukuqinisekiswa kokugqibela: ukuhlolwa komlinganiselo we-100% ngaphambi kokuthunyelwa.

2. Umbuzo: Ngaba unokuzisa ii-odolo zokukhawuleza phakathi kweentsuku ezi-7?

A: IProtokholi yeMveliso ye-Express ezinikeleyo
●Umthamo oPhambili: 8 Sodick EDM + 7 ucingo{2}}oomatshini bokusika abagcinelwe iiodolo ezingxamisekileyo
● Ubunjineli obufanayo: Uhlalutyo lwe-DFM (24h) luqalisa ngelixa ukulungiswa kwemathiriyeli ekrwada
● ULungiselelo oluKhawuliweyo: Ukuthunyelwa ngokuthe ngqo kwi-Shenzhen nge-DHL/UPS ePhambili
● Imeko eyiyo: 0.5mm pitch Core inserts (150pcs) zisiwe kwiintsuku ezili-10 kuMxumi we-Tier 1 EV

3. Q: Yintoni ukuhamba kwakho komsebenzi ukusuka ekutsaleni imvume kwimveliso yobuninzi?

A: 7-Inyathelo lokulandelelwa inkqubo

product-1506-69
Ukungafihli ngokupheleleyo: Ubume bemveliso yokufikelela kunye neengxelo zokuhlola nge-portal yomxhasi

4. Q: Ingaba utshintsho loyilo luchaphazela njani amaxesha okuhanjiswa kwexesha?

A: Tshintsha-Isixokelelwano seShield seMpendulo
● Ifestile yokufriza: Ukuguqulwa komzobo okungenamkhawulo nangaliphi na ixesha ngaphambi kwemveliso
● Misa imveliso kwaye uhlengahlengise ngokusekelwe kuyilo olutsha ngoko nangoko.
● Umthamo we-Buffer: I-10% egciniweyo kwiindawo zokubeka ii-odolo zokutshintsha
●2024 Benchmark: Umndilili wokulibaziseka kwiiodolo ezihlaziyiweyo - 1.8 iintsuku

5. Umbuzo: Ithini inkqubo yakho yokusombulula ingxabano esemgangathweni?

A: Zero{0}}Inkqubo yeNdlela yoMngcipheko
● Uvimba woBungqina: Ividiyo yohlolo epheleleyo + idatha yokuhlola ekrwada ngomsebenzi ngamnye
●4h Uphononongo lobuGcisa: Ukuxilongwa kwevidiyo yeqela lobunjineli
● Isiqinisekiso sokugqibela: Ukwenziwa kwakhona kwasimahla + ukuqinisekiswa komgangatho
● ISigqibo sezeMbali: 100% izinga lempumelelo kunye neqanda elinguziro

 

modular-1
 
Inyathelo lakho elilandelayo: Ukuchaneka ngaphandle kweNtlawulo yaNyanga le
Layisha imizobo yakho ngoku →

 

Fumana uhlalutyo lwe-manufacturability + ikowuti yokhuphiswano kwiiyure ezingama-24.
Zonke iifayile zikhuselwe yi-NDA kunye ne-ISO 9001 protocol.

 

 

Iifayile ezishisayo: Isiqhagamshelo sokungunda kwesidibanisi, isiqhagamshelo sokungunda saseTshayina sifaka abavelisi, ababoneleli, umzi-mveliso

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