High Precision Punch for Progressive Stamping Die
IiNgcaciso zobuGcisa
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Ipharamitha |
Inkcazo |
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Igama lemveliso |
High Precision Punch for Progressive Stamping Die |
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Izinto eziphathekayo |
ASP23, SKD11, DC53, ASP60, CD650, njl |
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I-Processing Tech |
CNC→UkuSila umphezulu→EDM→Ucingo-Ukusika→UkuSila iProfayile |
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Ngenyanga Umthamo |
8,000 iipcs ~ 15000 iipcs |
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Usetyenziso |
Iziqhagamshelo/Izikhuselo (i-Electronics), abafowunelwa bebhetri ye-EV (Amandla amatsha), iZindlu zoVavanyo (i-Auto Electronics), Amacandelo e-EMI (i-5G Comms), iiNdawo zeSixhobo sokuTyandwa (EzoNyango) |
Iingenelo ezingundoqo
Sityala imali- koomatshini abakumgangatho ophezulu ukuqinisekisa ukuba indawo nganye esiyivelisayo idibana ngqo nemigaqo. Indawo yethu ixhotyiswe ngemveliso{2}}impawu eziphambili, kuquka:
● Sodick & MakinoI-EDM(6 Oomatshini)-ukugqiba umgangatho ophezulu kunye neenkcukacha ezintsonkothileyo
● Sodick & Seibu Wire{0}Ukusika(7 Oomatshini)-ukunikezela ngokuchaneka okungaqhelekanga kwiijometri ezintsonkothileyo
● Waida Profile Grinder(3 Oomatshini)-Eyokugqibela-echanekileyo yokusila kunye nokugqiba.
● Yutong & Surface Grinders(oomatshini abali-10)–– Eyokugqibela-echanekileyo yokucola kunye nokugqiba.
● I-Kenton Surface Grinders (2 Oomatshini)-Ukwenzela ukucoleka okuphezulu-okuchanekileyo kunye nokugqiba.
● Hexagon CMM(1 Machine)– ukwenza imicron{0}}yokuhlolwa kwenqanaba kunye nokuqinisekisa
● Nikon Iiprojektha(3 Oomatshini)- kumlinganiselo ochanekileyo wokukhanya kunye nokuqinisekiswa komgangatho
● Nikon Altimeters(8 Oomatshini){1}}ukulinganisa ubungakanani obuchanekileyo kunye nokuqinisekiswa komgangatho
● Wanhao 2D Measurer( 3 Oomatshini)-ukulinganisa okuchanekileyo kunye nokuqinisekiswa komgangatho
Ngobu buchwepheshe buphambili, siqinisekisa ukunyamezelana okuqinileyo, ukungaguquguquki, kunye nokuthembeka kuyo yonke indawo esiyenzayo.
Umgangatho awuyonjongo{0}}ezinziswe kwiinkqubo zethu. Njengomvelisi oqinisekisiweyo, sibambelela kwimigangatho eyaziwayo yehlabathi, kuquka:
● ISO 9001-ukuqinisekisa ulawulo lomgangatho olungaguqukiyo
● ISO 14000– ukuzibophelela kwimveliso enoxanduva lokusingqongileyo
● IATF 16949– ukuhlangabezana neemfuno ezingqongqo kushishino lweemoto
Ukusuka ekuhlolweni kwezinto ezikrwada ukuya kunikezelo lokugqibela, iqela lethu lolawulo lomgangatho lilandela inkqubo engqongqo ukuqinisekisa ukuba yonke into isebenza ngokulindelekileyo{0}}ngamaxesha onke.
Siyaqonda ukuba ixesha libalulekile kwimveliso yenxalenye yokungunda. Yiyo loo nto siye saphucula ukuhamba kwethu komsebenzi ukunika amaxesha akhuphisanayo naguquguqukayo okuguqula:
● IMigangatho yoMgangatho: 12-18 iintsuku
● Izicelo ezingxamisekileyo: 7-12 iintsuku
Umthengi wethu{{0}indlela ephambili ethetha ukuba siqhelana nexesha lakho. Ngamava abanzi okusebenzela abathengi baseYurophu nabaseMelika, siyayazi{2}}kakuhle ukuhlangabezana{3}} nokulindelweyo kwilizwekazi lonke malunga nexesha kunye nonxibelelwano.
Njengomvelisi womthombo othe ngqo ose-China, sisusa ama-middlemen angeyomfuneko. Oku kusivumela ukuba sinikeze:
● Iindleko eziphantsi zemveliso ngaphandle kokubeka esichengeni umgangatho
● Amaxabiso angafihliyo ngaphandle kwemirhumo efihliweyo
● Ixabiso elikhulu kutyalo-mali lwakho xa kuthelekiswa neenkampani zokurhweba okanye abathengisi
Ngokusebenzisana nathi, ufikelela kuncedo oluthe ngqo kwifektri- kunye nekhonkco lonikezelo oluphuculweyo olucutha iindleko kwaye luphucule ukusebenza kakuhle.
Asinikezi nje amalungu okubumba{0}sakha intsebenziswano ehlala ihleli. Iqela lethu lizisa iminyaka yobuchwephesha kwimveliso echanekileyo yokwenziwa komngundo, exhaswa yimodeli yenkonzo ephendulayo. Nokuba ufuna inkxaso yobugcisa, iimfuno zesiko, okanye uhlaziyo rhoqo, silapha ukuze siqinisekise intsebenziswano egudileyo nenemveliso.
Umboniso weworkshop
Kutheni le nto usikhethele kwiPunch echanekileyo yokuFakwa kweSitampu esiqhubekayo?
Umzekelo weCase
I-Automotive terminal punch yomthengisi we-Tier 1
● Umngeni: ± 0.002mm ukunyamezela kwi-0.8mm ubhedu lwe-phosphor
● Isisombululo: DC53 punch nge ASP60 tip (Dual-material bonding)
● Isiphumo: 98% first-pass yield, tool life >500k imivimbo
Customization Ukuguquguquka
● Yamkela imizobo ye-2D (DWG/PDF/DXF) & nemizekelo ye-3D (INYATHELO/IGES/INYATHELO/PRT)
● Ixesha lokuvelisa i-Batch: Iintsuku ze-7-15
Inkqubo yoQinisekiso loMgangatho
1.Isiqinisekiso semathiriyeli ekrwada (MTC enobushushu{1}ingxelo yonyango)
2.Ku{1}}inkqubo yokujonga (Uvavanyo lobungakanani kunye nobulukhuni)
3.Uhlolo lokugqibela: 100%{2}}ingxelo yedimension inikezelwe
Ukuhamba komsebenzi wethu
Inqanaba loku-1: Intelekelelo yeendleko kunye noLungiselelo lwe-odolo
Inyathelo 1: Umbuzo kunye neSamkelo soMzobo
● Intshukumo:
○ uMthengi uthumela iSicelo seNtelekelelo yeendleko (RFQ) kubandakanywa imizobo ye-2D/3D (ekwiifomathi ezifana .dwg, .step, .igs), iinkcukacha zemathiriyeli, ubungakanani, kunye nazo naziphi na iimfuno ezikhethekileyo.
○ Siyavuma ukuba siwufumene umbuzo ngaphakathi4 iiyure zokusebenza.
● Iingqwalasela eziphambili:
○ Umgangatho womzobo:Jonga imizobo ngokugqibeleleyo, ukucaca kokunyamezela, imilinganiselo yejometri kunye nokunyamezela (GD & T), kunye nokwenzeka kobugcisa.
○ Unxibelelwano:Ngokukhawuleza ucacise naziphi na izinto ezingaqondakaliyo kumzobo okanye iimfuno kunye nomthengi. AIphepha lengcaciso yobuGcisaingasetyenziselwa le njongo.
Inyathelo lesi-2: Ukucaphula kunye noPhononongo lobuGcisa
● Intshukumo:
○ Iqela lethu lobunjineli liqhuba aI-DFM (uYilo lokuVeliswa)uhlalutyo.
○ Sibala iindleko (izinto eziphathekayo, umatshini, unyango, njalo njalo) kunye nexesha lokukhokela.
○ InkcukachaUcaphulo loRhweboithunyelwa kumthengi, kubandakanywa: ixabiso leyunithi, ixabiso elipheleleyo, imimiselo yokuhanjiswa (umzekelo, i-FOB, i-CIF), imigaqo yokuhlawula (umzekelo, i-30% yediphozithi yeT / T, i-70% ngaphambi kokuthunyelwa), kunye nexesha eliqikelelwayo lokukhokela.
● Iingqwalasela eziphambili:
○ Ixabiso-Ingcebiso eyongeziweyo:Ukuba uhlalutyo lwethu lwe-DFM lucebisa utshintsho loyilo olunokugcina iindleko okanye luphucule ukusebenza ngaphandle kokunciphisa umsebenzi, siya kuyicebisa kumthengi.
○ Ukungafihlisi:Ikowuteshini kufuneka icace kwaye ibhalwe ukuthintela iingxabano ezizayo.
Inyathelo 3: Isiqinisekiso soMyalelo kunye neKhontrakthi
● Intshukumo:
○ Ekuvunyweni komthengi kwikoteyishini, aUmyalelo wokuThenga (PO)yamkelwa.
○ Sikhupha iI-invoyisi yeProforma (PI)okanye ngokusesikweniIkhontrakthi yokuthengisaukuze umthengi aqinisekise.
○ Emva kokuba umthengi enze intlawulo yedipozithi, iodolo icwangciswe ngokusesikweni kwinkqubo yethu yemveliso.
● Iingqwalasela eziphambili:
○ Ukujonga okokugqibela:Qinisekisa ukuba i-PO ihambelana ngqo nemigaqo ecatshulweyo.
○ Uxwebhu:Zonke izivumelwano (imizobo evunyiweyo, iinkcukacha zobugcisa) zigcinwa njengomgangatho osemthethweni wokuveliswa nokuhlolwa.
Isigaba 2: Imveliso kunye noLawulo loMgangatho
Inyathelo lesi-4: UCwangciso lweMveliso kunye nokuthengwa kwezinto eziphathekayo
● Intshukumo:
○ Umyalelo wemveliso wenziwa ngohlobo olulodwaInombolo yomsebenziyokulandelela.
○ Imathiriyeli ekrwada (intsimbi, i-carbide, njl.njl.) zi-odolwa kubaboneleli abaqinisekisiweyo.
○ Izatifikethi zeMaterial (umzekelo, iSatifikethi sokusila) zifunyenwe ukuze zilandeleke.
● Iingqwalasela eziphambili:
○ Ukulandelelwa kweMathiriyeli:Zonke izixhobo zibhalwe ngenombolo yomsebenzi. Sigcina iirekhodi zezatifikethi zezinto eziphathekayo.
○ Ixesha le-Buffer:Iakhawunti yolibaziseko olunokubakho ekuhanjisweni kwemathiriyeli xa ucwangcisa ishedyuli.
Inyathelo lesi-5:Inxalenye Ukuvelisa
● Intshukumo:
○ Ukucwangcisa:Abadwelisi benkqubo beCAM benza iinkqubo zomatshini zeCNC Mills, ucingo-EDM, kunye neSinker{1}}EDM, njl.
○ Ukuseta kunye noHlolo lweNqaku lokuQala (FAI):Umatshini umiselwe, kwaye iqhekeza lokuqala lenziwe ngoomatshini. OkuInqaku lokuqalaihlolwe ngokucokisekileyo ngokuchasene nomzobo.
○ Umatshini omninzi:Kuphela emva kokuba FAI yamkelwe, machining isambuku kuqalisa.
● Iingqwalasela eziphambili:
○ I-FAI ibalulekile:Eli nyathelo lithintela ukuveliswa kobuninzi beendawo ezineziphene. AIngxelo yeFAIinokubonelelwa ngesicelo.
○ -KuHlolo Lwenkqubo (IPI):Abaqhubi benza uhlolo lwamaxesha ngamaxesha kwimilinganiselo ebalulekileyo ngexesha lenkqubo yomatshini.
Inyathelo6: Ulawulo loMgangatho kunye noHlolo lokugqibela
● Intshukumo:
○ I-100% yamalungu agqityiweyo ayahlolwa okokugqibela.
○ Uhlolo luquka: imilinganiselo ebalulekileyo (usebenzisa iHexagon CMM, iProjekhtha yeNikon, iAltimeter), ukuqina (ukusebenzisa uMvavanyi wobuNqana), ukugqiba komphezulu, kunye nenkangeleko yokubona.
○ A Ingxelo yoHlolo yokuGqibela (FIR)kunye aIngxelo yesiShwankathelo soMdaziyaveliswa.
● Iingqwalasela eziphambili:
○ Uxwebhu ngundoqo:Iingxelo zohlolo zibonelela ngobungqina bokuthobela. Sikulungele ukwabelana ngezi kunye nomthengi.
○ {0}Engahambelaniyo:Naziphi na iinxalenye{0} ezingangqinelaniyo ziyacalulwa kwaye zixelwe. Siza kwazisa umthengi ngokukhawuleza kwaye sicebise isisombululo (rework or remake).
Inqanaba lesi-3: Ukuhanjiswa nasemva{1}}kweNtengiso
Inyathelo 7: Ukupakishwa kunye nokuThumela
● Intshukumo:
○ Iindawo ziyacocwa, umhlwa{0}}ziyathintelwa, kwaye zipakishwe ngokweemfuno zabathengi okanye ukupakishwa kwethu okusemgangathweni kwimizi-mveliso (umzekelo, ivacuum etywiniweyo, iqamza{3}}isongiwe, ibekwe kwindawo yokubeka umntu kwiibhokisi ezomeleleyo).
○ Amaxwebhu okuthumela ngenqanawe (uLuhlu lokuPakisha, i-invoyisi yoRhwebo, iBhili yokuLayishwa/uMthetho oYilwayo wohambo lomoya) ayalungiswa.
○ Iimpahla zithunyelwa ngenqanawa, kwaye ulwazi lokulandelela lunikezelwa kumthengi.
● Iingqwalasela eziphambili:
○ Ukupakishwa okukhuselekileyo:Injongo kukuqinisekisa ukuba iindawo zifika zikwimeko egqibeleleyo ngaphandle komonakalo ngexesha lokuhamba.
○ Ukuchaneka koxwebhu:Qinisekisa ukuba onke amaxwebhu okuthumela ngenqanawa achanekile ukunqanda imiba yokucocwa kwesithethe.
Inyathelo lesi-8: Emva{1}}kweNkonzo yoThengiso
● Intshukumo:
○ Silandelela nomthengi emva kokufumana iirisithi ukuqinisekisa ulwaneliseko.
○ Sigcina yonke idatha yeprojekthi (imizobo, iinkqubo, iirekhodi zohlolo) kwifayile ubuncinci beI-10 iminyakaiiodolo zexesha elizayo okanye ukulungisa ingxaki.
○ Sinikezela ngenkxaso yobugcisa eqhubekayo kuyo nayiphi na imibuzo enxulumene namalungu.
● Iingqwalasela eziphambili:
○ Unxibelelwano olusebenzayo:Sukulinda iingxaki. I-imeyile yokulandela{1}elula yakha ubudlelwane obuluqilima.
○ Ukuphuculwa okuqhubekayo:Siyayamkela kwaye siyixabisile yonke ingxelo yabathengi ukuphucula iinkqubo zethu kunye neemveliso.
Iifayile ezishisayo: iindawo zesitampu eziqhubela phambili, iTshayina ihambela phambili abavelisi bezahlulo zesitampu, ababoneleli, umzi-mveliso
